Showing posts with label 1980. Show all posts
Showing posts with label 1980. Show all posts

Sunday, May 11, 2014

Project Kazumi Part 3

(Those fender mirrors have got to be replaced! It's on the list!)
Over the course of the week after I've dropped off Kazumi at Sushi Factory, I've gotten some updates from Jeiven. He was able to get his hands on some rear springs and coilover sleeves to replace the front suspension, this should bring the car back to a normal, driveable and uncontrollable bounce free state which is a huge relief and not to mention makes it safer to drive. I was also informed that the suspension bushings were shot so they needed to be replaced along with the tie rods. One front shock absorber has been found (It's really quite difficult to find them according to Jeiven.) and its partner is being chased in order to replace the worn out ones that were previously in place. Today (May 10), I decided to pay Kazumi a visit, see how everything was going and to take a look at the new parts. After snapping a few photos of the parts for documentation, Jeiven and I proceeded to have a long conversation spanning various topics, but there was one topic that we touched on that led me to redo certain parts of my modification plan that I mentioned in Part 1. We talked about the engine, I told him that I planned to put a 1UZ-FE engine in it and he immediately said "No, that's too much. If you go that route, everything we've just done will go to waste." and he was right. We touched on the weight of the engine, the power it generated and everything that was needed to support that weight and power, this would skyrocket my costs by a huge huge margin. So we talked about options like a 4A-GE Blacktop (20-valve), that seems a pretty sweet option. I also had thoughts about the 4A-GZE and 4E-FTE floating in my head but the Blacktop seems to be the best option. It changes up a lot of what I've laid out in Part 1 but hey, nothing is set in stone when it comes to these things but the general direction has been established which is important for any build. I'm currently in the process of reworking my Restoration and Modification Plan based on the feedback and inputs I've received today, it's really good to be able to get insights from others who share the same passion, it keeps you learning and grounded. I've also been working on some mock up designs for a custom gauge cluster and a custom gated shift boot. Stay tuned for further updates!


(Front Coilover Sleeves)



(Shock Absorber number 1)

(Old springs [Front], new springs [Behind])

(Gated Shift Boot designs)
(Gauge Cluster design.)

Project Kazumi Part 2

(Kazumi getting ready to roll out.)
The day has finally arrived (May 3), Kazumi is set to head out for her first shop job. I called in a few of my buddies (same ones I went with to get the Corona.) to come along for the journey, grabbed my toolkits and hopped into my daily driver and headed off to the warehouse where I left the Corona. First order of business, get the car running. I haven't started and warmed up the car for about a month so I was pretty sure it would have a hard time starting right off the bat. So I decided to give the carb a little clean with some carb cleaner, hooked the battery up to some jumper cables and started the car. It fired up but died shortly after, so I had to adjust the tension on the throttle cable and fired it up again and held the throttle down to a low RPM just to get the engine warmed up, after that, she ran and idled alright. The next step was to get the car off the jack stand because the left rear tire was flat, I bought a can of Mag1 Tire Inflator and Sealant and did as it instructed, got the car off the jack stand and we were off. For awhile now, I've been inquiring with various shops and asking about things I needed and wanted done, some said they could do it, some said they couldn't. The ones that said they could do it were located very far from me and not easily accessible. Except for one shop which I've mentioned in Part 1 of this series. The shop called Sushi Factory. I've heard a lot of great feedback and I've seen a lot of their impressive work. So that's where we were headed, location set on the GPS of the lead car where 2 of my friends were in and then it was me and my other friend in the Corona. Halfway through the scorching drive (It was a little past 12 noon and the Corona doesn't have any air conditioning.) my friend and I heard a loud pop. At first we thought it was just backfire until the following sound we heard was flapping, the left rear tire blew up. Literally.



(Exploded Tire.)
Luckily for us, we were near the shop already when the tire blew out. So we parked the car in a slot then headed into the shop. To give you an idea about the shop, it's a Car Wash/Car Restoration Garage, so naturally, there were some cars in the back which we made a beeline for. I finally got to see the famed Natsuki (a 1971 Toyota Celica ST) (Her photos are here: https://www.facebook.com/media/set/?set=a.316393681833388.1073741859.137794983026593&type=3) in the metal and wow is she gorgeous! I also got to see Makino the Mini Cooper (Photos here: https://www.facebook.com/media/set/?set=a.315604848578938.1073741853.137794983026593&type=3) there. If you noticed, there are no photos of the cars because I felt like I was too sucked in by the whole atmosphere that I completely forgot to take photos, total brain cramp. Haha. We got to meet the owner, Jeiven Perez. He gave off really good vibes as soon as we shook hands. He gave us a quick tour of his shop and talked a little bit about Natsuki and Makino then we got down to the business end of the trip there which was to address the suspension issue and the rim fitment issue as well as assess the rest of the car and that was that, I left Kazumi in the capable, talented and passionate hands of Jeiven and his crew. Now, it truly begins. I'm pretty stoked and at the same time pretty scared about this! Stay tuned for updates!

Sunday, March 30, 2014

Project Kazumi Part 1

It is said that humans are insatiable by nature, whether it is for knowledge, truth, power, possessions, love, hunger and whatever else. History has proven this to us time and again. But before I stray too far off topic, what I am deeming insatiable to me right now (apart from other things.) is my passion for cars and pretty much anything to do with them. Which leads me to another subtopic that will serve as a short introduction into my main topic, bear with me. On May 1, 2013, I bought myself my first car, a 2013 Mitsubishi Lancer EX GLX (1.6L),
(Orion.)
it was a big moment for me having accomplished something like that early in my life (I was 25 at the time.), I got all excited about what I wanted to do to it, what modifications I wanted to put in and all that. I got as far as installing a rubber lip to protect the front fender (after unfortunately scraping part of it on a steep incline due to miscalculation.) and installing a front upper strut bar. But being a passionate enthusiast, I wanted more, therein lay the conflict. I wanted to maintain the warranty of the car but at the same time, I wanted to modify the car to my liking. At one point, I decided to say "Screw the warranty. I'm going to do what I want!" and I was able to save up enough money to buy a new set of wheels, I inquired and was told that what I wanted was available but for some reason, the voice inside my head reminded me that I wasn't going to just stop at wheels. So I cancelled my order and searched online to see if I could find a project car without having to dip into my savings and investments, just for the heck of it, I didn't think I was going to find anything. But lo and behold, I found a bunch of cars that costed the same or less than the money I had set aside for new wheels. I did my research, made a number of phone calls, asked a number of people and then finally decided on one. A 1980 Toyota Corona Liftback. I called the owner, set a date (January 19, 2014) to view the car, found a mechanic that could come and view the car with me, invited a few buddies to come along and that was that. Test drove and inspected the car, negotiations were made, papers were signed and that was it, I had a project car. And this is where it all begins.

To be honest, the Corona a.k.a. "Kazumi" was in fairly decent overall shape when I got it. The 3T, 1.8L engine ran well except for a minor hiccup (We hit a dip and the throttle cable came loose causing the engine to die and not start up again.) which led to adjusting the idling and shortening the slack on the throttle cable. Now to get to the "fairly decent" parts a.k.a "Aspects In Need Of Improvement" of the car, first up is the suspension. The previous owner took the cheap and lazy way to lowering the car, he cut coils off the damn springs. Now riding, let alone driving the car (there is hardly any ground clearance, I can barely stick my whole foot under the car!) is like being one of those bobble head toys on a dashboard, in short it's a really rough ride. That’s pretty much the biggest issue with the car. The body is solid except for some rust issues and aesthetic issues. The interior needs to be reupholstered, the dashboard and other interior trims need to be fixed or replaced as well. The entire gauge cluster (except some indicators) is not functioning but it might be an electronics issue, the horn doesn't work either. There’s also a manual steering to power steering conversion that needs to be done as well. That’s pretty much it In terms of issues but I know, more are bound to pop up at one time or another, but I’ll cross those bridges when I get them.


(Kazumi.)

(Kazumi's current 3T Heart.)




I know it might be too early in the project but I do have a vision and a set of goals that I want to achieve in this RestoMod. Of course, I understand that if you break down those word RestoMod, the word Resto(ration) comes before Mod(ification) and rightly so but I believe that vision and direction is important when doing something like this, this will also serve as a reminder of the path I’m supposed to be on should I begin to deviate.
So here’s what I have planned:

The Exterior:
First off, I’m going to have to repaint the whole car, it’s currently flat brown of sorts, I plan to bring it back to blue (which was the color it was registered in.) but a flat shade of midnight blue. I also plan to put some fender flares on all four sides to give the car wider and aggressive look or perhaps have the fenders rolled to keep it clean looking. I intend to keep the fender mirrors to retain the classic look. For the wheels, I will most likely be going with gold BBS RS’ with a polished silver lip; they just seem to suit the car when I picture it in my head. But this is still a very changeable 
aspect.

The Interior:
For the interior, I’m planning to with a pair of bucket seats up front and then probably reupholstering the rear seats in some leather.  I also need to get the rear seatbelts to become functional. But the front buckets will most likely be using harnesses. For the dashboard, I plan on putting together a custom gauge cluster instead of restoring and maintaining the old one. I also plan on having a custom fabricated gated shifter just to give it that touch of class with a mix of function. I’m still debating if I’m going to put a stereo back into the car or not, I’ll also most likely have to have a custom console made for the air conditioning controls. For the steering wheel, I’m looking to go with something from Nardi, haven’t decided which one yet. I’ll also be incorporating central locking and power windows for that functional modern touch. That’s all I have in mind for now when it comes to the interior.

Suspension:
I initially tried to look for replacement suspension parts but for a car this old, it’s pretty difficult. I reached out to a shop (Sushi Factory: https://www.facebook.com/pages/Sushi-Machine/137794983026593?ref=ts&fref=ts) that can do a custom suspension job (Among other amazing things they can do!) on it so there’s that. Though I’m willing to explore the possibilities of going with a full coilover setup for the front and rear though it might involve some metal fabrication work.

The Engine and Transmission:
Now for the fun and probably the most costly and challenging part, the engine. I am planning to go with a 1UZ-FE (Either from a Toyota or a Lexus, doesn't matter to me as long as the price is right. Haha!) engine and I plan to use a W58 five-speed transmission which seems to be the best transmission of choice when it comes to the 1UZ-FE based on what I’ve read and the people I’ve spoken to. Though I did have a passing thought of trying to get a sequential gearbox in there somehow, unless the price kills me first of course. I also plan to run it with individual throttle bodies with velocity stacks for each throttle body. I haven’t really put thought into the exhaust system yet though.


(Spark Plug #4.)
Now onto the present time, I mentioned earlier that the issue with the engine was the throttle cable but after getting the car to a warehouse (my best friend was kind enough to offer it to store Kazumi. They house, service and repair their delivery trucks there meaning it’s pretty much like a workshop, thankfully!) I decided to give the spark plugs a check and it turns out the real issue didn't lie solely with the throttle cable. Plug number 4 was pretty much blown
(Out with the old, in with the new.)
and the spark plug wires were also pretty shot. So I got my hands on a brand new set of spark plugs (4-pieces Bosch IR Fusion Iridium Spark Plugs to be exact.) and a set of NGK high tension wires plus an ignition coil wire. Swapped the old ones out and put the new ones in, cranked the engine and nothing, cranked it again then smoke started to emanate from the battery terminals, I took a closer look and the insulation was in pretty bad shape, so one of the warehouse mechanics and I took the terminals off and adjusted the clamps that house the wiring to make them tighter, reclamped the wires and re-insulated it by wrapping it with electrical tape. The car needed a little jump start but after, she ran so much smoother and without any more idling issues. The next step would be to clean the carb to make it even smoother. So that’s one issue down but onto another one, apart from the present issues I've mentioned and listed. I bought a set of 16x8 (front) and 16x9 (rear) BBS RS’ (Gold center, silver polished lip.)
(BBS RS + Attached Human.)
with a PCD of 114.3mm, I was really excited to try them on but unfortunately, they don’t fit. For some reason, the bolt spacing on the rear of the Corona measures 127mm which is really strange because prior research and inquiries say that the PCD of the Corona is 114mm, diagonally though, the bolt spacing matches up at 88.9mm for both the BBS’ and the Corona. So it’s both frustrating and confusing. Now I’m in search of wheel adapters that will help get the wheels to fit properly. I suppose it really does happen when doing projects, solve one problem only to discover a new one. 

Stay tuned for my next article on this awesome journey that I'm on!